飛龍92( ZB920)系列高速劍桿織機
ZB920系列高速劍桿織機結構剛性好,零件配合精密度高,功耗低,人機控制好,適應于高速織造,特別適合輕薄織物的織造,在真絲市場、毛紡市場、毛巾市場、提花市場、休閑面料等市場得到了廣泛好評。
The ZB920 series high speed rapier looms are suitable for high speed weaving, especially for weaving the thin fabrics, which has earned good reputation in the silk market, wool market, terry towel market, jacquard weave, leisure fabric market, etc.
ZB920系列高速劍桿織機憑其優越的性價比是你最理想的選擇。
ZB920 series would be your best choice due to the excellent cost performance
ZB920系列高速劍桿織機包括四種機型,分別為:
ZB920 series include 4 different models as below:
1. ZB920型高速劍桿織機
ZB920 high speed rapier loom
2. ZB920J型高速劍桿提花織機
ZB920J high speed rapier jacquard loom
3. ZB920M型高速劍桿多臂毛巾織機
ZB920M high speed rapier terry towel loom
4. ZB920JM型高速劍桿提花毛巾織機
ZB920JM high speed rapier terry towel jacquard loom
ZB920M
一.性能特點 Performance
1)通用性能特點 General Performance
Ø 高速驅動系統 high speed driving system
1) 超級馬達方式:采用超級馬達直接傳動,可實現織機的啟動、制動、慢速動作、尋緯等動作,根據實際負載輸出力距大小,達到節能減排的目的。
Super motor: direct drive by super motor, can realize the start-up, brake, slow movement, automatic wefting, etc.
Low energy consumption.
2) 三相異步電機+變頻方式:采用三相異步電機驅動高性能電磁離合器,高速啟動力大、制動性能好,運行穩定,從終端可變頻調節速度和編程,在獲得最高產能的同時能耗最低。
Three-phase asynchronous motor + inverter
High efficiency
Ø 高強度機架 High-strength machine frames
整體機型由左右各四塊強韌的鑄造墻板和高強度大梁及后支撐梁組裝而成,剛性大、強度高、抗震性好,滿足織機高速化、寬幅化和低噪聲的需要。
The loom is assembled with 4pcs of very strong casting panels, together with the tough crossbeam and support beam. This can result in a high machine stability and low vibrations.
Ø 新型引緯裝置 New weft insertion
1. 劍桿引緯由“經過優化設計的空間曲柄連桿”驅動,優化加速度和速度曲線,即使在高速運轉中,劍桿運動及交接緯紗也能準確平穩,減少斷緯,織造效率高。
This new weft insertion is driven by the crank-connecting rod, which can optimize the acceleration and velocity curve, guarantee a perfect operation at highest speed and flawless fabric quality.
曲柄連桿機構 crank-connecting rod mechanism
2.高強度碳素纖維材料的劍帶配以“托片式”懸浮導鉤,避免了劍帶與經紗的接觸和摩擦。
The rapier tape made by high intensity carbon fibrous material is equipped with the “supporting spring” suspension guide hook, which can avoid touch between the tape and yarn.
懸浮導鉤 suspension guide hook
Ø 打緯機構 Beating-up system
雙側共軛凸輪驅動,改進優化的高速凸輪曲線,增加筘座停頓時間,減小筘座動程,有利于織造高精密織物和減少經紗斷頭。整體式凸輪,精度高、強度大、筘座抗扭強度高,中間支座使鋼筘的直線度更好,高速織造時能進行強有力的穩定打緯。
Driven by bilateral conjugate cam, increase the sley dwelt period, good for high precision weaving and reduce the warp breakage.
Ø 送經/卷取裝置 Warp let off/Take up system
送經/卷取系統均采用最先進的電子伺服控制,通過張力傳感器存儲并感應經紗張力,根據設定緯密和張力,CPU綜合處理。
ELO/ETU controlled by advanced electronic servo.
送經Warp let off
Ø 電氣控制系統 Electronic control system
良好的用戶操作界面,使用方便、效率高、信息量大。采用大屏幕液晶顯示,能實現雙向通訊,可即時設定、調整各種工藝參數,進行工藝編程。開放式USB接口,方便將各種設定參數和程序輸入/輸出,輕松實現數據的存儲轉移復制。能快速采集、監測織機狀況,及時進行自動控制和調整,適時做出故障顯示和診斷。
Friendly user interface, easy to operate, high efficiency, big LCD screen, two-way communication, set/adjust the parameters or programs immediately. Open USB interface, diagnose and display error automatically if any.
顯示屏LCD
Ø 潤滑系統 Lubrication system
采用單獨油泵電機驅動的閉式強制性循環潤滑系統。增加電子油溫監控保護功能,確保各運動件獲得可靠、良好的潤滑,延長機件壽命
Increase the monitoring function on oil temperature to extend the life of equipment thanks to the compulsive closed circulating lubrication system driven by single oil pump motor.

2)個性化性能特點 Individuation function
ZB920型高速劍桿織機
ZB920 high speed rapier loom
Ø 多臂開口機構 Shedding-Dobby
下置式電子多臂開口,最多可配20片綜框,改變花紋和組織方便、快捷,可實現花紋儲存功能,有試織組織和逐片檢查功能;并可實現電子平綜功能和平綜時間數字化調節。
Underneath type Dobby, with 20 frames max. Easy to change the pattern and struction.
多臂開口機構 Dobby
ZB920J型高速劍桿提花織機
ZB920J high speed rapier jacquard loom
Ø 提花開口機構 Shedding-Jacquard
采用電子提花龍頭裝置,采用獨立伺服電機驅動,也可用立軸傳動。
Electrical jacquard driven by independent servo, or vertical shaft transmission.
ZB920M型高速劍桿多臂毛巾織機
ZB920M high speed rapier terry towel loom
Ø 起毛機構 Loop formation system
采用專用大功率伺服電機驅動空間連桿控制鋼筘精確定位,實現毛巾織機所特有的長打緯、短打緯,實現筘動起毛。并配以其電氣控制裝置,可實現3~7緯任意切換,同時毛圈高度(0~12mm)可自由設定,以織造波浪毛、浮雕毛等高檔毛圈組織。
Reed moving type, can be switched arbitrary between 3-7 wefts, and loop height can be set freely between 0-12mm, to competent for the waving or embossing effect.
ZB920JM型高速劍桿提花毛巾織機
ZB920JM high speed rapier terry towel loom with jacquard
Ø 提花開口機構 Shedding-jacquard
可配以1344、2688、5120、6144、12288等各種針數大提花龍頭,生產各種高檔提花毛巾織物。Arrangement for electronic jacquard with 1344、2688、5120、6144、12288 needles for high class terry towel weaving.
二、主要技術配置 Main Technical Configuration
1. 筘幅:190、220、260、290、320、340、360
Weaving width: 190、220、260、290、320、340、360
2. 主傳動:超級馬達或三相異步電機+變頻
Main drive: super motor or three-phase Asynchronous motor+ inverter
3. 引緯方式:空間曲柄連桿
Weft insertion: Spatial crank connecting rod
4. 打緯:雙側共軛凸輪打緯,分離式筘座
Beating-up: by bilateral conjugate cam, separating sley
5. 開口:電子多臂(最多20片)或電子提花龍頭開口
Shedding: electronic dobby (up to 20 frames), or electronic jacquard
6.經軸形式:Φ800mm或1000mm盤片
Warp beam: diameter 800 or 1000mm
7. 選色:2-8色
Color selector: 2-8 colors
8. 卷布直徑:500mm,可配機外大卷裝
Rolling diameter: 500mm, can match outer big roller
9. 絞邊裝置:電子絞邊或提花龍頭自帶絞邊
Selvage formation: electronic leno or driven by jacquard heda
10. 緯紗控制:高靈敏電流型緯紗檢測器
Weft control: high sensitivity current type weft detector
11. 潤滑:封閉式循環潤滑系統,油浴潤滑
Lubrication: close circulating lubrication system
12. 電氣控制:32位CPU控制系統,大液晶屏顯示雙向通訊,按鈕操作,即時調整/設定參數、編程
Electrical control: 32-bit CPU control system, big LCD screen display two-way communication, set/adjust the parameters or program immediately
三、適宜織造面料 Versatility in fabrics
憑借其精良的設計和卓越的性能,不僅可以織造最精密的服裝面料和裝飾布,還可以織造布面紗線規則性排列要求極高的工業用布、玻璃纖維基布等行業的過濾用布;無論是生產厚重的“皇家絨”,割絨毛巾,還是生產毛圈織物都能順利織造。
Available not only in the precise garment fabrics and decorative cloth, but also in the filter cloth like glass fiber cloth and industrial fabrics.
Competent for various terry towel production, including the heavy “royal velvet”, looped or cut.
四. ZB920系列劍桿織機平面圖 ZB920 series high speed rapier looms plan
筘幅 Weaving width |
尺寸L L |
尺寸A A |
尺寸B B |
170 |
5170 |
2020 |
1930 |
190 |
5370 |
2220 |
2130 |
200 |
5470 |
2320 |
2230 |
220 |
5670 |
2520 |
2430 |
230 |
5770 |
2620 |
2530 |
240 |
5870 |
2720 |
2630 |
260 |
6070 |
2920 |
2830 |
290 |
6470 |
3320 |
3230 |
320 |
6870 |
3720 |
3630 |
340 |
7070 |
3920 |
3830 |
360 |
7270 |
4120 |
4030 |